ScottyB76 wrote:but just means I'm spending over $2000 to get my motor running to the performance it should have been all along, when bought new.
No, not really. Manufacturers design, build and tune these engines so that they give adequate performance for the job that they're designed to do, i.e. carry stuff, and do it reliably over an extended period. Yes, we all know that Mitsubishi dropped the ball with the MN, but generally these utes do their job well. It is, after all, a small capacity diesel, not a petrol V8 and your expectations need to be adjusted accordingly. Difficult, I know - it took me a couple of years to be weaned off petrol and learn how to drive a diesel. It doesn't make sense to only ever use 2/3 throttle instead of mashing it through the floor, but it certainly makes a difference to winning or losing the Traffic Light Grand Prix.
That said, engines built as strong as these will almost always have reserves that can be tapped for better power and performance. Hence the proliferation of tuning options such as ECU tunes and chips.
In terms of the lag, this is a feature that is inherent (to a greater or lesser degree) in all turbocharged engines. It is just a fact of life that it takes time to spool a turbo up to the point where it compresses enough air to travel through the intake system and be sucked into the combustion chamber in a volume sufficient that, when mixed with increased fuel, it will deliver more power. We all know that if you want more instant response then supercharging is the way to go.
As I said earlier, the key to faster response is to get the more fuel in and more, more highly compressed air. The ECU is programmed to ramp this up at a level which provides adequate performance without stressing components, which, by the way, have tonnes of reserve. A tune will increase both the common rail pressure and the response of the turbo by changing the attack angle of the vanes. Chips do much the same but have the advantage of having multiple tunes (the good ones) and, in conjunction with a Dawes valve or similar, can control boost as well. Cheap chips will only increase common rail pressures by a set percentage. Good ones look at boost, common rail pressure, injector duration and exhaust temperatures at a a minimum and other factors as well depending on brand/feature set etc. A throttle response module only tells the ECU that you want to ramp up the change more quickly. It doesn't make your engine develop any more power and the increased sensitivity of the throttle is an absolute pain when off road.